Special Machines And Equipment
ABS, along with experienced team of qualified engineers and trained manpower, has a wide range of heavy and precise machinery and equipment.
In addition to the conventional sized Lathes, Shapers, Planers, Radial drill machines ABS has a few “SPECIAL LARGE SIZE MACHINES” available to undertake the heavy and large size machining jobs.
General features and capabilities of these special machines are as below:
- 1. VERTICAL LATHE (4,200 mm X 2,200 mm)
- 2. HORIZONTAL LATHE (Æ 1,500 mm X 9,000 mm)
- 3. HORIZONTAL BORING MACHINE (14,000 mm X 4,000 mm X 1,500 mm)
- 4. HORIZONTAL BORING MACHINE X = 850 MM, Y = 850 MM, Z = 850 MM.
- 5. RADIAL DRILL MACHINES
- 6. BENDING ROLLERS
- 7. PLATE SHEARING AND BEVELING MACHINE (25 mm X 4000 mm)
- 8. Horizontal Lath Machine
- 9. Vertical Lathe Machine Ǿ 1450 MM X 760 MM HEIGHT.
- 10. Vertical Lathe Machine Ǿ 1350 MM X 500 MM HEIGHT.
- 11. Milling Machine
- 12. Flat Bed Planner
- 13. WELDING
For the turning, facing and boring a work piece having the following dimensions:
| Diameter | = | Æ 4,200 mm |
| Height | = | 2,200 mm |
SPECIAL USE OF THIS MACHINE:
- Machine of large diameter fly wheels, gear rings, impellers, Girth Flanges, Blind covers and casings.
- This machine is also used for the beveling of Dish
- Location (orientation) marking of Nozzles and connections on Dish heads of Pressure vessels, Heat exchangers and Columns.
- Larger diameter Girth flanges and tube sheets are also machined on this
This machine is suitable for the turning and facing of a job having sizes:
| Diameter | = | Æ 1,500 mm |
| Length | = | 9,000 mm |
This machine is used for the boring and facing of Head stocks, Housings, Casings, Key ways made in shafts up to 14000 mm length and other boring and facing jobs. The dimensions of jobs that could be handled on this machine are:
| Travel | = | 14,000 mm |
| Height | = | 4,000 mm |
| Boring length (Horizontally deep) | = | 1,500 mm |
- MOVEMENT X = 850 MM, Y = 850 MM, Z = 850 MM.
A set of 12 Nos. Radial Drill Machine is available.
| Swing radius range | = | 1,200 mm to 1,800 mm |
| Drilling range (hole size) | = | 6 mm to 100 mm |
- Beside other drilling jobs, these machines are used for the drilling in tube sheets of Heat exchangers, Vacuum pans & Evaporators with special arrangements for the specific jobs, tube sheets up to Ǿ6000 mm can be drilled with these machines.
- 12 Nos. Drill machines enable us to carryout the drilling in 12 Nos. Tube sheets, at a
CAPACITIES:
| Roller No. 1 | = | 3,000 mm long X 40 mm thick plate | (4 Rolls with initial pinch) |
| Roller No. 2 | = | 2,400 mm long X 25 mm thick plate | (3 Rolls) |
| Roller No. 3 | = | 3,000 mm long X 10 mm thick plate | (3 Rolls) |
Beside above rollers, ABS has arrangement with vendor’s workshops for the rolling of 65 mm thick plates.
- This hydraulically operated machine is used for shearing the plates up to 25 mm thickness x 4000 mm length.
- The additional feature of this machine is to cut the weld bevels of plate up to 30º, in just one stroke. It results in a straight and uniform bevel throughout the prepared Butt weld joint and saves a lot of time which would otherwise be consumed in Oxy-Acetylene gas
- SWING Ǿ 1470 MM X 9200 MM LONG.
- SWING Ǿ 330 MM X 2750 MM LONG.
- SWING Ǿ 230 MM X 1525 MM LONG.
- SWING Ǿ 127 MM X 500 MM LONG.
- SWING Ǿ 325 MM X 3000 MM LONG.
- SWING Ǿ 610 MM X 3000 MM LONG.
For Shaft turning work piece.
SWING Ǿ 1450 MM X 760 MM HEIGHT.
For the turning, Facing and boring a work piece.
SWING Ǿ 1350 MM X 500 MM HEIGHT.
For the turning, Facing and boring a work piece.
MOVEMENT X = 400 MM, Y = 300 MM, Z = 750 MM.
DOUBLE COLUMN 4 TOOL HOLDER SETUP PLANNER
MOVEMENT X = 4800 MM, Y = 1525 MM, Z = 1525 MM.
Following welding equipment are also available.
-
- Submerged Arc welding
- TIG welding
- SMAW welding rectifiers and
- Welding
- Spot welding